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Products / The Archai system

Optimiser. Gateway.
SolarSync™.

Panel-level MPPT, rapid shutdown and monitoring. Data runs over the DC cable, so there is no Wi-Fi to fail on the roof.

Archai system / kitCertified
iOPT 800W optimiser
iOPT 800W
GT gateway
GT gateway
800 W per panel≥99.7% MPPT1 V RSDPLC wiredIP6830 per GT
SYS.00 / How it connects

One string. One gateway. Any certified inverter.

The gateway sits in series between the string and the inverter. Power flows through; data rides the DC cable.

OPT1OPT2OPT3OPT4OPT5OPT6OPT7OPT8PV STRING · UP TO 30 OPTIMISERS PER GATEWAY · ONE MPPT▨ = PARTIAL SHADEDC + PLCGATEWAY · IN SERIESArchai GTRSD BUTTON · IP67INVERTERSolis · Fox ESSSTRING INPUTAC SIDEConsumer unitGRID / LOADSCLOUDSolarSync™PANEL DATA · ALERTSDCACWI-FI / RS485GATEWAY AC SUPPLY · 90–264 V · 5 W MAXAPP + DESKTOPPOWERDATA
FIG.01 · System wiringPanels → optimisers → gateway → inverter
SYS.01 / Optimiser

Archai iOPT 800W

Fits behind each panel. Tracks the maximum power point, reports live data and drops output to 0 W on shutdown.

Archai iOPT 800W optimiser iOPT 800W dimensions
FIG.02 · iOPT 800WClips to the module frame · IP68
Demo / 003 · Rapid shutdownGenerating
320 VSTRING VOLTAGE (ILLUSTRATIVE)
Each optimiser drops to a 1 V safe output at the panel. Animation sped up — datasheet: all indicators off in under 30 s after RSD or AC power off.
01MPPT

Every panel at its peak

Shade, soiling and mixed orientations no longer pull down the string.

02RSD

Shutdown at the panel

Voltage drops at each module for safe maintenance and emergency access.

03PLC

Wired data

Communicates over the existing DC cabling. Fewer dropouts, fewer callbacks.

SECTION A–A · MATED PAIRPV-KBT4 (−) + PV-KST4 (+)CLICK · LOCKED · < 0.25 mΩ6Housing PC/PAUL94 V-0 · pollution deg. 34MULTILAM contactCu, tin plated · < 0.25 mΩ5Locking latchopens only with the tool1Cable · 4 mm²outer Ø 5.5–7.4 mm2Gland + sealIP68 mated · 1 m, 1 h3Crimp barrelno solder, no screws1100 V DCIEC rated · 1500 V DC UL39 Aat 4 mm² cable (IEC)16 kVrated impulse withstandIP68mated · IP2X unmated−40…+85 °Cambient (TÜV / UL)IEC 62852UL 6703 · TÜV RheinlandSchematic section, not to scale. Ratings: Stäubli MC4 datasheet (PV-KBT4 / PV-KST4).
FIG.06 · Stäubli MC4 · section A–ARatings from the Stäubli datasheet
04CONNECTORS · ARC SAFETY

Genuine Stäubli MC4. The premium-panel standard.

Every Archai optimiser ships with genuine Stäubli MC4 connectors (PV-KBT4 / PV-KST4), the connector family that premium module makers fit to their panels.

  • MULTILAM contact: sprung copper lamellae hold contact resistance below 0.25 mΩ
  • Rated 1100 V DC (IEC) / 1500 V DC (UL), 39 A on 4 mm² cable
  • IP68 mated, IP2X finger-safe unmated, −40 to +85 °C
  • Like-for-like only: certification under IEC 62852 covers a mated pair from one maker. Cross-mating voids it and is a leading cause of DC arc faults.
  • Positive click-lock, opened only with the Stäubli tool
ABOVE STÄUBLI MAX · e.g. cross-mated, part-seated, poor crimp0123450.00.51.01.52.0CONTACT RESISTANCE PER MATED PAIR (mΩ)HEAT IN CONNECTOR (W)GENUINE PAIR< 0.25 mΩ → < 0.11 W4 mΩ → 1.8 W, 16× the heatP = I²R · I = 21 A (iOPT 800W max continuous)
FIG.07 · Why contact resistance mattersPhysics, not a field measurement
Connector · Stäubli MC4
Connector systemStäubli MC4 · PV-KBT4 (female) / PV-KST4 (male)
Rated voltage1100 V DC (IEC) · 1500 V DC (UL)
Rated current, 4 mm²39 A (IEC) · 35 A at 12 AWG (UL)
Contact resistance< 0.25 mΩ
Contact systemMULTILAM · copper, tin plated
Impulse withstand16 kV
ProtectionIP65 / IP68 mated (1 m, 1 h) · IP2X unmated
Ambient temperature−40 °C to +85 °C · upper limit 105 °C
HousingPC/PA · UL94 V-0 · pollution degree 3
ConnectionCrimped · max. 100 mating cycles
StandardsIEC 62852 · UL 6703 · TÜV Rheinland
Electrical
ModelArchai iOPT 800W
Max input power800 W
Max voltage70 V
MPPT voltage range12–60 V
Max continuous input current21 A
Max input short-circuit current23 A
Max continuous output current21 A
Max output power780 W
Output voltage (without gateway)0–60 V
Output during shutdown0 W
Max system voltage1500 V
Voltage accuracy1 ± 0.1 V
Peak MPPT efficiency≥ 99.7%
Night self-consumption≤ 0.5 W
CommunicationPLC
Reported dataPV voltage, output voltage, current, power, temperature, state
ProtectionInput overvoltage, output overcurrent, output overload, high temperature
Mechanical & environmental
Dimensions (W × D × H)116 × 31.5 × 123 mm
Weight0.865 kg
Cable lengthsIN+ 200 / IN− 1100 / OUT+ 750 / OUT− 750 mm
Cable size4 mm² (12 AWG)
ConnectorsGenuine Stäubli MC4
Ingress protectionIP68
Humidity0–100% RH
Operating temperature−40 °C to +65 °C
CoolingNatural convection
MountingWall-mounted / screw locking
CertificationRheinland, CA
Packaging28 pcs/ctn, 840 pcs/pallet or 5 pcs/ctn, 40 pcs/pallet
SYS.02 / Gateway

Archai GT Data Gateway

Sits in series between the string and the inverter. Reads optimiser data over PLC, sends it to SolarSync, and triggers rapid shutdown.

Archai GT data gateway
FIG.03 · Archai GTPower · Running · RSD · Net · IP67
Install sequence
01

Fit optimisers

One per panel, MC4 in and out.

02

Wire the gateway in series

Last OUT+ to inverter PV+. First OUT− through the GT ring to PV−. Add a 90–264 V AC supply.

03

Self-test, then map in SolarSync

10-minute self-test from the GT button, then place each optimiser on the layout.

Quick install guide (PDF) →
Electrical & comms
ModelArchai GT
Pairs withArchai iOPT 800W
Optimisers per gatewayUp to 30
Max system voltage1500 V
AC input90–264 V, 50/60 Hz
Max AC input power5 W
Max AC input current0.1 A @ 90 V AC
Comms to optimisersPLC
Comms upstream2.4 GHz Wi-Fi / RS485
Start-upPress once until “Running” lights (< 5 s)
Rapid shutdownPress once until “RSD” lights, or remove AC power (< 30 s)
Standards & mechanical
EMCIEC 61000-6-1 / -6-2 / -6-3
SafetyIEC 62109-1
RoHSCompliant
Dimensions (W × D × H)140 × 33.5 × 175 mm
Weight0.88 kg
AC cable1 m
Ingress protectionIP67
Operating temperature−40 °C to +70 °C
ConnectorsStäubli MC4
MountingWall-mounted / screw locking
SYS.03 / Monitoring

SolarSync™

Mobile and desktop. Live panel-level data from one roof to a whole portfolio.

SolarSync home
HomeStatus
SolarSync set-up
Set-upLayout
SolarSync array view
ArrayPer panel
01STATUS

Home view

System status, live output and health at a glance.

02LAYOUT

Drag-and-drop set-up

Build the array layout visually during commissioning.

03PANEL

Panel-level view

Real-time power for every module. Spot the fault before the visit.

04REPORT

Production & savings

Generation, savings and carbon data for reporting.

PORTFOLIO

Multi-site dashboard

Compare and manage many sites in one place. Built for installers and asset managers.

ALERTS

Fault alerts

Performance changes flagged early, with the exact panel identified.

Next step

Spec it on your next job.

Datasheets, trade pricing and compatibility checks for installers, distributors and inverter manufacturers.